Replace Traditional Pneumatic Fluid Spraying System Desktop Ultrasonic Precision Spraying Machine for Liquid Atomization
Description:
Ultrasonic spray is a unique spray technology, which is based on ultrasonic spray nozzle technology. The material sprayed is first in a liquid state, which can be a solution, sol, suspension, etc. The liquid coating is first atomized into fine particles through an ultrasonic atomization device, and then uniformly coated on the surface of the substrate with a certain amount of current carrying gas, forming a coating or thin film. Compared to traditional pneumatic two fluid spraying, ultrasonic atomization spraying can achieve better uniformity, thinner coating thickness, and higher accuracy. Meanwhile, due to the fact that ultrasonic nozzles do not require air pressure assistance to atomize, the use of ultrasonic spraying can significantly reduce paint splashing during the spraying process, achieving the goal of saving paint. The paint utilization rate of ultrasonic spraying is more than four times that of traditional two fluid spraying.
Parameters:
| Product Type | Laboratory desktop FS620 | Pilot type vertical FS650 | Online production type FS680 | FS1005 | | Spray nozzle operating frequency | 20-200KHz | 100KHz (120KHz或150KHz for select) | | Nozzle power | 10-100W | 2~ 10W | | Continuous spraying volume max | 20-1200ml/h/pcs,Scalable | 0.01-l/min | | Effective spraying width | 2-260mm/pcs,Scalable | 1-5mm | | Spray uniformity | <5% | <5% | | Solution conversion rate | ≥95% | ≥95% | | Dry film thickness | 20nm-100μm | 20nm-1μm | | Solution viscosity | ≤50cps | ≤10cps | | temperature range | 1-60℃ | 1-60℃ | | Atomized particles (median value) | 10-45μm (Distilled water), determined by the frequency of the nozzle | 10-25μm(Distilled water), determined by the frequency of the nozzle | | Diversion pressure max | ≤0.15MPA | ≤0.05MPa | | input voltage | 220V±10%/50-60Hz | 220V±10%/50-60Hz | |
Advantage:
1. 4-fold advantage: Ultrasonic atomization spraying can achieve up to 4 times the utilization rate of traditional spraying, effectively reducing material costs
2. Nanoscale film thickness: The thinnest film thickness that can be prepared by ultrasonic atomization spraying can reach tens of nanometers, with highly consistent uniformity
3. No pressure atomization: atomization is generated through high-frequency ultrasonic vibration, without the involvement of air pressure, effectively avoiding the impact of high air pressure on the substrate
4. Precision motion module: The XYZ three-axis adopts imported servo motors, and the module adopts a fully enclosed linear screw module, significantly improving its service life. The repeated positioning accuracy can reach 0.01mm
5. Ultrasonic nozzle system: FUNSONIC has developed and produced dozens of ultrasonic nozzles, which can be suitable for various working conditions and film thickness requirements
Replace Traditional Pneumatic Fluid Spraying System Desktop Ultrasonic Precision Spraying Machine for Liquid Atomization
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